CDL air brakes practice test
The Air Brakes test is for you if you drive a commercial vehicle with air brakes. It follows federal rules, so these 168 questions apply in every state.
Air Brakes practice test
Answer at your own pace. After each question you see the correct answer and why, and at the end a review of what you missed.
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Air Brakes questions with answers
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An air brake system is really a combination of which three systems?
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Answer B: The service brake system, the parking brake system and the emergency brake system
Air brakes combine a service system applied by the brake pedal, a parking system, and an emergency system that uses parts of both.
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What does the air compressor governor do?
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Answer C: It stops the compressor pumping air at about 125 psi and starts it again at about 100 psi
The governor controls when the compressor pumps air into the tanks, cutting out near 125 psi and cutting back in near 100 psi.
Source: oregon.gov
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What is the purpose of the safety valve fitted to the first air tank?
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Answer A: It opens, usually at about 150 psi, to protect the tank from too much pressure
The safety valve vents air if the governor fails and pressure keeps rising, protecting the supply tank from bursting.
Source: oregon.gov
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Why must air tanks be drained?
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Answer D: Compressed air carries water and compressor oil that collect in the tanks and can damage the brakes
Moisture and oil condense inside the tanks, and in cold weather the water can freeze and block the system, so the tanks are drained regularly.
Source: oregon.gov
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What is an alcohol evaporator used for in an air brake system?
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Answer A: It reduces the chance of ice forming in air brake valves in cold weather
The evaporator puts alcohol into the air system so moisture is less likely to freeze in valves and lines when temperatures drop.
Source: oregon.gov
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With the system fully charged, the engine off and the brakes released, how much air loss in one minute is acceptable?
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Answer B: Less than 2 psi for a single vehicle and less than 3 psi for a combination
The static leakage check allows less than 2 psi per minute for a single vehicle and less than 3 psi per minute for a combination.
Source: oregon.gov
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With the engine off and the service brakes fully applied, how much air loss in one minute is acceptable?
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Answer C: 3 psi for a single vehicle and 4 psi for a combination
With the brakes applied, more of the system is pressurized, so the allowance rises to 3 psi per minute for a single vehicle and 4 for a combination.
Source: oregon.gov
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In a typical dual air system, how quickly should pressure build from 85 to 100 psi with the engine at operating speed?
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Answer D: Within about 45 seconds
Slow build up means the compressor or the system cannot keep up with demand, so the check confirms the rise from 85 to 100 psi takes no more than about 45 seconds.
Source: oregon.gov
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The low air pressure warning light and buzzer come on while you are driving. What should you do?
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Answer A: Stop and safely park the vehicle as soon as possible
The warning means the system is losing air and the spring brakes may apply on their own, so the vehicle must be stopped and parked while it is still controllable.
Source: oregon.gov
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How are the service brakes checked once the system is charged and the parking brake is released?
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Answer C: Move forward slowly at about 5 mph and apply the pedal firmly, watching for pulling to one side or a delayed stop
A firm application at walking pace reveals pulling, unusual pedal feel or a delay in stopping before those faults matter at speed.
Source: oregon.gov
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At roughly what pressure do spring brakes come on automatically as air pressure falls?
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Answer D: In the range of 20 to 45 psi, most often 20 to 30 psi
Air pressure holds the springs back, and once it drops into the manufacturer range of about 20 to 45 psi the springs apply the brakes by themselves.
Source: oregon.gov
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Why should you avoid pressing the brake pedal while the spring brakes are applied?
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Answer A: The combined force of the springs and the air pressure can damage the brakes
Adding service air pressure on top of full spring force can overload the brake components and damage them.
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When should the parking brake not be used?
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Answer B: When the brakes are very hot, or wet in freezing temperatures
Setting the brakes while they are very hot can damage them, and wet brakes set in freezing weather can freeze so the vehicle will not move.
Source: oregon.gov
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Before releasing the parking brake and driving a vehicle with a dual air system, what should the compressor have built?
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Answer C: At least 100 psi in both the primary and the secondary system
Both halves of a dual system must be charged to at least 100 psi so full braking is available from the moment the vehicle moves.
Source: oregon.gov
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With the wheels chocked and the parking brake released, you pull hard on a manual slack adjuster. How much movement means the brakes need adjusting?
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Answer D: More than about one inch of pushrod movement
Excessive slack means the pushrod uses up its travel before the brake is fully applied, and a vehicle with too much slack can be very hard to stop.
Source: oregon.gov
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What causes brake fade on a long downgrade?
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Answer B: Heat from continuous braking, which expands the drums and reduces lining friction
Brakes turn motion into heat, and sustained heat both changes the lining material and expands the drums, so the same pedal effort produces less braking.
Source: oregon.gov
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Once you are in the correct low gear on a long downgrade, what is the proper braking technique?
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Answer C: Brake until you are about 5 mph below your safe speed, release, then repeat when the safe speed returns
Firm, short applications down to about 5 mph below the safe speed, with the brakes released in between, let the brakes cool and delay fade.
Source: oregon.gov
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How does air brake lag affect stopping distance?
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Answer D: It adds distance, roughly 32 feet at 55 mph, because air takes time to reach the brakes after the pedal is pressed
Air must travel through the lines before the brakes act, so an air brake vehicle covers extra ground that a hydraulic system would not.
Source: oregon.gov
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What does an antilock braking system do for the driver?
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Answer A: It keeps the wheels from locking up so the driver keeps steering control
ABS releases and reapplies pressure at a wheel that is about to lock, which preserves steering control but does not give the vehicle more braking power than it already has.
Source: oregon.gov
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Which description matches stab braking in an emergency?
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Answer B: Apply the brakes fully, release when the wheels lock, then reapply once the wheels are rolling again
Stab braking uses full pressure until the wheels lock, then a release long enough for the wheels to start rolling before the brakes are applied again.
Source: oregon.gov
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How is the air compressor of an air brake system driven?
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Answer A: By the engine, through gears or a v-belt
The compressor is turned by the engine through gears or a belt, so air is only produced into the storage tanks while the engine is running.
Source: oregon.gov
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The air compressor on your vehicle has its own oil supply instead of being lubricated by engine oil. What does that add to your routine?
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Answer C: The compressor oil level has to be checked before driving
A compressor that carries its own oil is treated like any other fluid reservoir on the vehicle and its level is checked before the trip begins.
Source: oregon.gov
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What is meant by the cut-in pressure of the air compressor governor?
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Answer A: The pressure at which the compressor is put back to work, normally around 100 psi
Cut-in is the lower end of the governor cycle, the point at which tank pressure has fallen far enough that the compressor starts pumping again.
Source: oregon.gov
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Why does an air brake vehicle carry one or more air storage tanks?
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Answer B: To hold enough air for several brake applications even if the compressor stops working
The tanks are a reserve of compressed air, so the brakes can still be used a number of times if the compressor or the engine quits.
Source: oregon.gov
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On a vehicle with a dual air brake system, how is stored tank pressure shown to the driver?
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Answer C: By two separate gauges, or by one gauge with two needles
A dual system has two independent circuits, so the driver is shown both pressures, either on two gauges or on one gauge carrying two needles.
Source: oregon.gov
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Your vehicle has manually operated tank drain valves. How often should they be opened?
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Answer D: At the end of each working day
Manual drain valves, whether quarter turn petcocks or cable operated, are opened daily so the water and oil that gather in the tanks are removed.
Source: oregon.gov
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What is true of an automatic tank drain valve?
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Answer A: It expels water and oil on its own and may include a heater for cold weather
Automatic drain valves expel accumulated water and oil without driver action, and some are heated so they keep working in freezing weather.
Source: oregon.gov
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In an air brake system, where do water and compressor oil gather?
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Answer C: At the bottom of the air storage tanks
Compressed air carries moisture and a little compressor oil, and both settle at the bottom of the tanks, which is why the drains are placed there.
Source: oregon.gov
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You notice that the safety relief valve on the supply tank has let air escape. What does that tell you?
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Answer D: Something is wrong in the system and it must be repaired
The relief valve only opens when pressure has climbed past its setting, so any release points to a fault, usually in the governor, that a mechanic has to correct.
Source: oregon.gov
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How does the brake pedal, also called the foot valve, control braking force?
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Answer B: The harder it is pressed, the more air pressure is delivered to the brakes
The foot valve meters air in proportion to pedal effort, and releasing the pedal lets air out of the brakes again.
Source: oregon.gov
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Why should a driver avoid pressing and releasing the brake pedal repeatedly when there is no need to?
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Answer A: Every application uses air, and repeated use can pull tank pressure down faster than the compressor replaces it
Each release dumps air to the atmosphere, so fanning the pedal wastes the reserve and can leave too little pressure for the braking that is actually needed.
Source: oregon.gov
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In an S-cam brake, what happens when air is delivered to the brake chamber?
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Answer D: The push rod moves the slack adjuster, which turns the S-cam and forces the shoes against the drum
Air pressure extends the push rod, the slack adjuster turns the brake camshaft, and the S shaped cam spreads the shoes against the inside of the drum.
Source: oregon.gov
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When air pressure is released from an S-cam brake, what moves the shoes back to their resting position?
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Answer B: Return springs that pull the shoes away from the drum
Springs hold the shoes clear of the drum whenever the brake is not applied, so the brake releases as soon as chamber pressure drops.
Source: oregon.gov
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What makes a wedge brake different from an S-cam brake?
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Answer C: The push rod drives a wedge in between the ends of the two brake shoes
In a wedge brake the chamber push rod pushes a wedge between the shoe ends and spreads them against the drum, instead of turning a camshaft.
Source: oregon.gov
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How does an air operated disc brake clamp the friction material?
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Answer A: A power screw turned by the slack adjuster squeezes the rotor between pads inside a caliper
The chamber and slack adjuster drive a power screw that closes the caliper on the rotor, working much like a large clamp.
Source: oregon.gov
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What is the job of a brake chamber?
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Answer B: To turn air pressure into mechanical force that moves the push rod
Air acting on the diaphragm inside the chamber pushes the rod outward, which is how pressure in a hose becomes force at the wheel.
Source: oregon.gov
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What mainly decides how much force a brake chamber produces at a wheel?
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Answer D: The amount of air pressure delivered into the chamber
The harder the pedal is pressed, the more pressure reaches the chamber, and the greater the force sent through the push rod to the brake.
Source: oregon.gov
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What does a slack adjuster do?
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Answer A: It joins the push rod to the brake camshaft and takes up slack as the linings wear
The slack adjuster is the lever between the push rod and the camshaft, and adjusting it keeps push rod travel within limits as the linings get thinner.
Source: oregon.gov
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Your vehicle is fitted with automatic slack adjusters. What does that mean in practice?
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Answer C: Adjustment happens during full brake applications, but the brakes still have to be inspected
Air braked vehicles built since 1994 carry adjusters that correct themselves during full applications, yet the driver still checks the brakes because an adjuster can fail.
Source: oregon.gov
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Before pulling on a manual slack adjuster to check brake adjustment, what has to be done?
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Answer B: Park on level ground, chock the wheels and release the parking brake
The brake has to be released for the check to mean anything, so the wheels are chocked first to keep the vehicle from rolling once the parking brake is off.
Source: oregon.gov
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In a typical dual air brake system, which brakes does each circuit normally serve?
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Answer D: The primary circuit serves the rear axles and the secondary circuit serves the front axle
A dual system splits the vehicle between two independent circuits, commonly rear axles on the primary side and the front axle on the secondary side.
Source: oregon.gov
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Why is a heavy vehicle built with two separate air brake circuits instead of one?
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Answer A: So that a failure in one circuit still leaves enough braking to bring the vehicle to a stop
Splitting the system means a leak or a broken line takes out only half of the braking, leaving the driver a way to stop safely.
Source: oregon.gov
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What does the application pressure gauge tell the driver?
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Answer B: How much air pressure is being applied to the brakes at that moment
This gauge reads the pressure sent to the brakes when the pedal or the hand valve is used, not the reserve stored in the tanks.
Source: oregon.gov
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Going down a grade you find that more and more application pressure is needed to hold the same speed. What does that mean?
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Answer C: The brakes are fading, so slow down and take a lower gear
Rising application pressure for the same result is the classic sign of overheated brakes losing their grip, and the answer is less speed and more engine braking.
Source: oregon.gov
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A warning the driver can see must come on before tank pressure drops below what level?
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Answer D: 60 psi
The federal air brake standard requires a continuous low pressure warning whenever service reservoir pressure is below 60 psi, well before the spring brakes can apply themselves.
Source: ecfr.gov
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What is a wig wag?
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Answer A: A mechanical arm that drops into the view of the driver when air pressure falls too low
A wig wag is a low pressure warning device that hangs a mechanical arm in front of the driver instead of, or as well as, lighting a lamp.
Source: oregon.gov
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A manual reset wig wag has dropped into view. When can it be put back out of the way?
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Answer B: Only once air pressure has been rebuilt above the low air pressure warning level
A manual reset arm has to be lifted by hand, but it will not stay out of view until pressure is back above the warning threshold, so it cannot be cleared while the fault is still present.
Source: oregon.gov
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What does the stop light switch in an air brake system do?
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Answer C: It turns on the brake lights when air is sent to the brakes
An air operated electrical switch senses the brake application and lights the brake lamps so drivers behind know you are slowing.
Source: oregon.gov
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An older vehicle has a front brake limiting valve with positions marked normal and slippery. What does the slippery position do?
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Answer D: It cuts the air pressure reaching the front brakes roughly in half
The valve was intended to reduce front braking on slick roads, and selecting slippery sends about half the normal pressure to the front brakes.
Source: oregon.gov
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What is the real effect of cutting the braking effort at the front wheels of a heavy vehicle?
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Answer C: Stopping distance gets longer, because front brakes contribute useful braking in all conditions
Front wheel braking helps in every condition, so throwing away half of it only leaves the vehicle needing more room to stop.
Source: oregon.gov
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How does a spring brake hold a parked vehicle in place?
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Answer B: A heavy coil spring applies the brake once air is released from the chamber
Air is what holds the spring back, so removing air lets the spring apply the brake and the vehicle stays braked with no air at all.
Source: oregon.gov
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Why are spring brakes described as emergency brakes as well as parking brakes?
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Answer D: Because a serious loss of air pressure makes them apply by themselves
If the air system fails badly, the springs are no longer held back and the brakes come on without any action by the driver.
Source: oregon.gov
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On a newer vehicle, which control applies the parking brakes?
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Answer A: A yellow diamond shaped push pull knob
The parking brake control is a yellow diamond shaped knob that is pulled out to apply the spring brakes and pushed in to release them.
Source: oregon.gov
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What is a modulating control valve used for?
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Answer C: Applying the spring brakes gradually, for instance if the service brakes fail
The modulating handle lets the spring brakes be brought on by degrees rather than all at once, which is why it is kept for emergencies.
Source: oregon.gov
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Some buses are fitted with dual parking control valves. What is the second valve for?
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Answer B: It draws on a separate air tank to release the spring brakes so the bus can be moved
The spring loaded valve uses a small reserve tank to release the spring brakes for a short move, and there is only enough air to do it a few times.
Source: oregon.gov
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How do you check that the spring brakes come on by themselves when pressure gets low?
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Answer D: With the engine off, step on and off the brake pedal to bleed pressure down and watch for the parking brake control to pop out
Reducing pressure with repeated applications lets you confirm the control closes on its own within the range the manufacturer specifies, usually about 20 to 45 psi.
Source: dol.wa.gov
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How is the static air leakage check set up?
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Answer A: Charge the system to governor cut-out, chock the wheels, shut the engine off, release the brakes and watch the gauge for one minute
With the engine off and the brakes released, nothing is adding air, so the gauge shows exactly how fast the system is losing it.
Source: oregon.gov
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The pressure drop measured during a leakage check is larger than the figure allowed. What should be done?
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Answer B: Have the leak found and repaired before the vehicle is driven
Excess leakage means the system cannot be relied on to hold pressure, and that is a defect the vehicle must not be driven with.
Source: oregon.gov
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On an older vehicle with a single air brake system, how quickly should pressure build from 50 to 90 psi?
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Answer D: Within about 3 minutes with the engine between 600 and 900 rpm
The single system check confirms the compressor can raise pressure from 50 to 90 psi in about three minutes at an idle of 600 to 900 rpm.
Source: oregon.gov
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How is the low air pressure warning device tested during the air brake check?
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Answer C: With the engine off and the parking brake released, step on and off the pedal until the warning comes on
Bleeding pressure down with repeated applications is the only way to see the warning appear while there is still enough air to stop the vehicle.
Source: oregon.gov
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How is the parking brake checked before a trip?
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Answer D: Apply the parking brake and try to move forward gently in a low gear to be sure it holds
A gentle tug against the applied parking brake proves the spring brakes are holding before the vehicle is taken out on the road.
Source: oregon.gov
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During the slow speed service brake check the vehicle pulls noticeably to one side. What should you do?
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Answer D: Treat it as a brake defect and have it repaired before driving
Pulling means the brakes are working unevenly, and at road speed that same fault can put the vehicle out of its lane.
Source: oregon.gov
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What causes air brake lag?
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Answer A: The time air needs to travel down the lines and build pressure in the brake chambers
Air is compressible and has to flow through hoses and valves, so the brakes begin working a moment after the pedal moves.
Source: oregon.gov
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On a long steep downgrade, what should be doing most of the work of holding the vehicle back?
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Answer C: The braking effect of the engine in a low gear, with the service brakes used to supplement it
Engine braking in the right low gear carries the descent, and the service brakes are only there to trim speed, because they overheat if they are asked to do everything.
Source: oregon.gov
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When intermittent applications are used on a downgrade, how long should each application last?
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Answer B: About three seconds, hard enough to feel a definite slowdown
A short firm application of roughly three seconds sheds the speed you have gained and then lets the brakes cool while they are released.
Source: oregon.gov
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What physically happens inside overheated drum brakes that makes them fade?
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Answer C: Heat changes the lining chemically so it grips less, and the drums expand away from the shoes
Excessive heat alters the friction material so it grips less and swells the drums, so the shoes travel farther and press with less force even though the driver pushes just as hard.
Source: oregon.gov
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What is the purpose of the tractor protection valve?
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Answer A: To keep air in the brake system of the towing unit if the trailer breaks away or develops a bad leak
If the towed unit is lost or starts venting air, the valve shuts the connection so the towing unit keeps the pressure it needs to brake.
Source: oregon.gov
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What does the red eight sided knob in the cab control?
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Answer B: The trailer air supply, which either feeds air to the towed unit or shuts it off and applies the trailer emergency brakes
The red eight sided knob operates the tractor protection valve, pushed in to charge the trailer and pulled out to cut the air and set the trailer emergency brakes.
Source: oregon.gov
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At roughly what pressure does the tractor protection valve close on its own?
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Answer D: In the manufacturer range of about 20 to 45 psi
As air is lost the valve closes automatically in the low range set by the manufacturer, commonly somewhere between 20 and 45 psi.
Source: oregon.gov
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The governor has just reached cut-out pressure. What is the air compressor doing at that moment?
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Answer A: It is still being turned by the engine, but it is no longer pumping air into the tanks
Cut-out only stops the compressor from delivering air into the tanks; the engine keeps driving it, and it loads again at cut-in.
Source: oregon.gov
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A truck has a dual air brake system. How many air compressors and governors does it normally carry?
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Answer B: One compressor and one governor feeding two separate sets of reservoirs and circuits
A dual system duplicates the storage and the plumbing, not the air supply, so one compressor and one governor charge both circuits.
Source: oregon.gov
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During your pre-trip you find that the air compressor drive belt is loose enough to slip. Why does that matter?
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Answer C: The compressor may not be able to keep the tanks charged as fast as braking uses the air
A slipping belt turns the compressor too slowly, so air is used faster than it is replaced and pressure falls while you drive.
Source: oregon.gov
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You are driving a truck with a dual air brake system when one of the two circuits loses its air. What can you expect?
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Answer B: The circuit that is still working will stop the vehicle, but it will take longer to do it
Half the braking is gone, so the remaining circuit can still bring the vehicle to a stop but needs considerably more room to do it.
Source: oregon.gov
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In an air brake system, what is the supply tank, sometimes called the wet tank?
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Answer A: The tank the compressor discharges into first, where most of the water and oil settle out
Air leaves the compressor hot and wet and reaches this tank first, so it collects most of the condensed water and the carried oil.
Source: oregon.gov
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Why is a one-way check valve fitted between the supply tank and the service tanks?
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Answer D: So the service tanks keep their air if a leak or a broken line empties the supply side
The valve lets air flow into the service tanks but not back out, so a failure upstream cannot drain the air you still need to brake with.
Source: oregon.gov
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You open a tank drain valve and a large amount of oil comes out along with the water. What does that suggest?
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Answer A: The compressor may be worn and passing oil, so the vehicle should be reported for service
A trace of oil is normal, but a heavy amount points to a compressor pumping its own lubricant into the system, which needs attention.
Source: oregon.gov
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The weather has turned freezing and your vehicle has an alcohol evaporator. What does that add to your daily routine?
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Answer B: The alcohol level has to be checked and topped up so the container does not run dry
An evaporator only protects the system while it still holds alcohol, so the level is checked and filled each day in cold weather.
Source: oregon.gov
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Your vehicle has an alcohol evaporator in good working order. What still has to be done to the air tanks?
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Answer C: The tanks still have to be drained, because alcohol does not stop water collecting in them
Alcohol lowers the freezing point of the moisture already in the system, but the water still condenses and still has to be drained out.
Source: oregon.gov
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What does an air dryer do, and where is it fitted?
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Answer A: It removes moisture and some oil from the air, and sits between the compressor and the first tank
The dryer is placed in the discharge line so water and oil are caught before the air ever reaches the storage tanks.
Source: oregon.gov
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Your vehicle has an air dryer, and each time the governor cuts out you hear a short puff of air underneath. What is happening?
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Answer B: The dryer is purging the moisture and the oil it has collected, which is normal operation
An air dryer blows out what it has trapped when the compressor unloads, so a brief discharge at cut-out is the sign of a working dryer.
Source: oregon.gov
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Why must a spring brake chamber never be taken apart at the roadside?
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Answer C: The coil spring inside is under enormous tension and can be thrown out with great force
The power spring stores enough energy to hold a loaded vehicle, and releasing it uncontrolled can injure or kill, so that work belongs to a trained technician.
Source: oregon.gov
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Your foundation brakes are badly out of adjustment. What does that mean for the parking brakes?
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Answer C: The parking brakes are weakened too, because the springs work through the same brake shoes
Spring brakes apply the same shoes and drums as the service brakes, so poor adjustment robs the parking brake of holding power as well.
Source: oregon.gov
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Why should the parking brake control never be used to slow a vehicle that is moving normally?
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Answer A: The spring brakes come on fully at once, which can lock the wheels and start a skid
A parking control is an on or off device with no metering, so the full force of the springs arrives at the wheels all at once.
Source: oregon.gov
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The parking brake and trailer air supply controls are push-pull knobs. What happens to them if system pressure falls very low?
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Answer D: They pop out on their own, because air pressure is what holds them pushed in
These knobs are held in the released position by air, so when pressure gets low they come out by themselves and the brakes they control apply.
Source: oregon.gov
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Which type of foundation brake is found on most air-braked commercial vehicles?
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Answer D: The S-cam drum brake, in which a cam turned by the slack adjuster spreads the shoes
Wedge brakes and air disc brakes exist, but the great majority of air-braked axles use an S-cam turning against the ends of the shoes.
Source: oregon.gov
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You hold a hard brake application and look at a slack adjuster and its push rod. What angle between them shows good adjustment?
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Answer B: About a right angle between the push rod and the arm of the slack adjuster
A push rod that has traveled too far leaves a sharp angle at the slack adjuster, so roughly 90 degrees under full application is the sign of a brake in adjustment.
Source: oregon.gov
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An automatic slack adjuster on your vehicle is showing too much push rod stroke. What is the correct response?
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Answer D: Treat it as a fault and have it repaired, because adjusting it by hand only hides the problem
An automatic adjuster that is out of stroke has already failed to do its job, and turning it by hand masks the defect instead of curing it.
Source: oregon.gov
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What are you looking at when you inspect a brake chamber during the walkaround?
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Answer A: That it is mounted securely, is not cracked or dented, and is not leaking air
A chamber has to be sound and firmly attached to turn air pressure into braking force, so mounting, damage and leaks are what you check.
Source: oregon.gov
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Besides being thick enough, what else must brake linings be free of?
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Answer D: Oil, grease and cracks, and they must not be loose on the shoe
Contaminated, cracked or loose linings cannot grip the drum evenly, and federal rules treat any of those conditions as a defect.
Source: ecfr.gov
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During the walkaround you find a crack in one of the brake drums. What should you do?
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Answer C: Put the vehicle out of service until the drum has been replaced or repaired
A cracked drum can break apart under the heat and force of braking, so the vehicle is not safe to drive until the drum is dealt with.
Source: ecfr.gov
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You find an air hose rubbing against a frame member during the walkaround. Why is that a defect?
Show answer
Answer D: Chafing will eventually wear through the hose and let the air out of that circuit
Brake hoses and tubing must be routed and secured so they cannot rub, because a chafed hose eventually fails and takes a brake circuit with it.
Source: ecfr.gov
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Why is the low air pressure warning set to come on well above the pressure at which the spring brakes apply?
Show answer
Answer B: So the driver has time to get off the road before the spring brakes apply by themselves
The gap between the warning level and the spring brake range exists to give the driver room to park the vehicle while it is still under control.
Source: oregon.gov
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You are checking a vehicle and the low air pressure warning device does not work at all. What does that mean?
Show answer
Answer D: The vehicle must not be driven until the warning device has been repaired
Without the warning you would have no notice that air is being lost, so a dead warning device is a defect that keeps the vehicle off the road.
Source: oregon.gov
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How do you check the air operated stop light switch during a pre-trip inspection?
Show answer
Answer A: Press the brake pedal while someone watches the rear lamps, or watch their reflection
The switch is proved only by seeing the brake lamps light while the pedal is pressed, which needs a helper or a reflective surface behind you.
Source: oregon.gov
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Most air-braked vehicles built in recent decades have no front brake limiting control in the cab. Why not?
Show answer
Answer C: The limiting function is now automatic, and it needs no decision from the driver
Automatic front wheel limiting valves reduce front pressure only during light applications, so there is nothing for the driver to select.
Source: oregon.gov
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How is the applied air loss check carried out?
Show answer
Answer D: With the system charged and the engine off, hold a full brake application for one minute and watch the gauge
Holding a full application with the engine off pressurizes the valves and chambers as well as the tanks, so the gauge shows leakage across the whole system.
Source: oregon.gov
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The engine is running and the compressor is working, yet tank pressure keeps falling as you drive. What does that tell you?
Show answer
Answer C: The system is losing air faster than the compressor can replace it, so stop safely at once
A falling gauge with the compressor working means the leak is bigger than the supply, and the brakes will fail if you keep going.
Source: oregon.gov
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On a tractor-trailer, what color are the service and the emergency glad hands?
Show answer
Answer A: Blue for the service line and red for the emergency line
The couplers are color coded so they cannot be confused, with blue carrying the service application and red carrying the constant supply.
Source: oregon.gov
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A driver has connected the tractor and trailer air lines with the glad hands crossed. What is the result?
Show answer
Answer B: The trailer air tanks never charge, so its spring brakes stay applied and it cannot be moved
Crossed lines send the constant supply air into the service line, so the trailer tanks never fill and the spring brakes have no air to release them; on an old trailer with no spring brakes you could drive away with no trailer brakes at all.
Source: oregon.gov
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Why should unused glad hands be coupled to dummy couplers or to each other?
Show answer
Answer B: To stop water and dirt getting into the air lines and reaching the brake valves
An open coupler is a direct route for grit and moisture into the system, where either can jam a valve or freeze in cold weather.
Source: oregon.gov
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Why does brake adjustment matter so much before you start down a long mountain grade?
Show answer
Answer D: A brake out of adjustment does less work, so the rest take more heat and fade sooner
Braking effort has to be shared evenly, and a brake that is not pulling its weight forces the others to absorb heat they were never meant to take.
Source: oregon.gov
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You have driven a heavy vehicle through deep standing water. What should you do about the brakes?
Show answer
Answer A: Drive slowly while applying light pressure so the heat dries the linings and drums
Wet linings grip poorly and unevenly, and gentle dragging pressure at low speed warms them until they behave normally again.
Source: oregon.gov
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Which air-braked vehicles are required to have antilock braking systems?
Show answer
Answer C: Truck tractors built since March 1997, and other air-braked vehicles built since March 1998
Federal rules phased antilock braking in by build date, starting with air-braked truck tractors in March 1997 and covering other air-braked trucks, buses and trailers a year later.
Source: ecfr.gov
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How does an air-braked vehicle tell the driver that its antilock system has a fault?
Show answer
Answer B: A yellow malfunction lamp lights on the dash, and a trailer carries one on its left side
Antilock faults are reported by a yellow lamp, on the instrument panel for the power unit and on the left side of a trailer so it can be seen from outside.
Source: ecfr.gov
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The ABS malfunction lamp stays lit while you are driving. What is your situation?
Show answer
Answer D: You still have your normal brakes, but without antilock, so get the fault repaired
Antilock is an addition to the brake system, so losing it leaves the ordinary brakes working exactly as they did before it existed.
Source: oregon.gov
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You drive an air-braked vehicle with ABS and have to make an emergency stop. How should you use the pedal?
Show answer
Answer B: Brake as you normally would, pressing firmly and holding it while you steer
The system does the releasing and reapplying for you, so the driver holds a firm application and concentrates on steering around the hazard.
Source: oregon.gov
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You are pulling a trailer that has ABS with a tractor that does not. What should you do?
Show answer
Answer A: Brake normally, because the trailer will still get the benefit of its own system
Antilock works unit by unit, so a trailer keeps its own protection against jackknifing even when the towing unit has none.
Source: ecfr.gov
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When does an antilock braking system actually intervene?
Show answer
Answer C: Only when a wheel is about to lock, and it does nothing in normal braking
The system watches wheel speed and steps in only at the point where a wheel would stop turning, so ordinary braking feels no different.
Source: oregon.gov
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Federal rules require a commercial vehicle to carry a service, a parking and an emergency brake system. What must be true of the parking brake system?
Show answer
Answer A: It has to hold the vehicle by mechanical force alone, with no air or electricity kept applied
The parking brake has to stay applied with no energy supplied to it, which is why heavy vehicles use a coil spring rather than trapped air pressure.
Source: ecfr.gov
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What are the foundation brakes of an air-braked vehicle?
Show answer
Answer B: The braking mechanism at each wheel, such as the drum, the shoes and the linings
Foundation brakes are the parts at the wheel that actually create the friction, and the air system only delivers the force that works them.
Source: oregon.gov
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On a typical truck, what do the parking brake system and the emergency brake system have in common?
Show answer
Answer C: They use the same spring brake chambers and the same brakes at the wheels
One set of spring brake chambers does both jobs, holding a parked vehicle and stopping the vehicle by itself if the air is lost.
Source: oregon.gov
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Federal rules say the service brakes of a commercial vehicle have to be worked in what way?
Show answer
Answer D: By a single valve, so that one control applies the brakes on every wheel at once
One control has to work all of the service brakes together, which is why the foot valve is the only service brake control in the cab.
Source: ecfr.gov
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How much air storage capacity must a vehicle with air brakes carry?
Show answer
Answer A: At least twelve times the combined volume of all its service brake chambers
The federal minimum ties reservoir size to chamber size, so there is always stored air for a number of applications after the compressor stops.
Source: ecfr.gov
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Why are the air tanks drained while there is still pressure in them rather than after the system has bled down?
Show answer
Answer B: Because the escaping air blows the water and the sludge out instead of leaving it in the tank
The rush of escaping air carries the contamination out with it, which a slow drain from an already empty tank will not do.
Source: oregon.gov
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A large amount of water has been allowed to build up in an air tank. Besides the risk to the valves, what has it done?
Show answer
Answer D: It has taken up space that would otherwise hold air, so there is less reserve
A tank part full of water cannot hold as much compressed air, so fewer brake applications are available if the compressor stops.
Source: oregon.gov
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The temperature has dropped well below freezing and there is water in the air system. What is the danger?
Show answer
Answer C: Ice can block a valve or a line so that a brake will not apply or will not release
Frozen moisture in a valve or a line stops the air moving, and a brake that cannot apply is as dangerous as one that cannot release.
Source: oregon.gov
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The alcohol container of an evaporator has been left empty right through a cold spell. What is the result?
Show answer
Answer B: Nothing is protecting the valves from icing, so one can freeze even if the tanks are drained
The evaporator only works while there is alcohol in it, so an empty container leaves the valves exposed to freezing even on a well drained vehicle.
Source: oregon.gov
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Your truck has an air dryer, and you can hear air escaping from it steadily the whole time the compressor is pumping. What is the likely fault?
Show answer
Answer C: The purge valve is stuck open, so the compressor is losing air instead of charging the tanks
The purge valve should open only for a moment at governor cut-out, and one held open bleeds the system continuously so pressure never builds.
Source: oregon.gov
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The air dryer on your vehicle has stopped removing moisture. What will you notice first?
Show answer
Answer D: Water will start coming out of the tank drains in the quantity the dryer used to catch
A dryer that has stopped working simply passes the moisture on to the tanks, so it shows up at the drain valves at the end of the day.
Source: oregon.gov
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Why do many air dryers carry an electric heater?
Show answer
Answer A: To keep the purge valve and the discharge from freezing shut in cold weather
The dryer expels wet air and oil on every cycle, and that discharge freezes readily, so a heating element keeps the purge working in winter.
Source: oregon.gov
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How does the governor actually stop air going into the tanks when it reaches cut-out?
Show answer
Answer B: It signals the compressor unloaders, which hold the intake valves open so nothing is compressed
The compressor keeps turning with the engine, but the unloaders stop it compressing anything, so the tanks simply hold at cut-out pressure.
Source: oregon.gov
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During your check the governor does not cut out until the gauge reads about 145 psi. What should you do?
Show answer
Answer D: Treat the governor as faulty and have it reset before the vehicle is driven
Cut-out belongs near 125 psi, and a setting that high overworks the system and can push the tank safety valve open.
Source: oregon.gov
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The governor on your vehicle does not cut in again until pressure has fallen to about 60 psi. Why does that matter?
Show answer
Answer A: The reserve is allowed to fall to the level of the low air warning before any air is put back
Cut-in belongs near 100 psi, and letting pressure sink to the warning level before the compressor restarts leaves almost no margin for heavy braking.
Source: oregon.gov
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How are the governor cut-in and cut-out settings checked from the driver seat?
Show answer
Answer C: Run the engine until the gauge stops rising, then fan air off and note where it starts rising again
The top of the gauge reading is cut-out, and the point where the needle starts to climb again as you use air is cut-in.
Source: oregon.gov
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What is meant by the emergency brake system on an air-braked vehicle?
Show answer
Answer D: The arrangement that stops the vehicle by itself if the air pressure is lost
The emergency system is what brings the vehicle to a stop without the driver when air is lost, and on most trucks the spring brakes do that work.
Source: oregon.gov
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What is a relay valve on the rear axles of a truck for?
Show answer
Answer A: It takes the pedal signal and feeds air from a nearby tank straight into the rear chambers
Because the air comes from close by instead of traveling all the way from the foot valve, the rear brakes come on much sooner than they otherwise would.
Source: oregon.gov
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What does a quick release valve do?
Show answer
Answer B: It lets air out of the brake chambers close to the wheels instead of back through the foot valve
Exhausting the chamber locally makes the brakes let go far more quickly than sending all of that air back up the line to the pedal.
Source: oregon.gov
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What connects the brake pedal of an air-braked vehicle to the shoes at the wheels?
Show answer
Answer A: Nothing mechanical, because the pedal only works a valve that meters air to the chambers
The driver never pushes the shoes, because the pedal is a control valve and the force at the wheel comes entirely from stored air.
Source: oregon.gov
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The air system has been emptied completely and the spring brakes have applied. What does pressing the brake pedal do now?
Show answer
Answer B: Nothing at all, because there is no air for the foot valve to send to the chambers
With no stored air the foot valve has nothing to meter, so whatever braking is left comes from the springs and not from the pedal.
Source: oregon.gov
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How long does a typical air brake system take to react once the pedal has been pressed?
Show answer
Answer D: Roughly half a second, before the brakes begin to do any real work
Air has to flow through the lines and build pressure in every chamber, and that takes about half a second on a system in good order.
Source: oregon.gov
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Total stopping distance for a car is perception, reaction and braking distance. What does an air-braked vehicle add to that list?
Show answer
Answer A: Brake lag distance, the ground covered while the air is still reaching the chambers
The delay between the pedal and the brakes belongs to air alone, so an air-braked vehicle has four parts to its stopping distance rather than three.
Source: oregon.gov
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At 55 mph, roughly how far does a heavy vehicle travel during perception distance alone?
Show answer
Answer B: About 60 feet
Perception distance is the ground covered while the driver sees and recognizes the hazard, and at 55 mph that works out at around 60 feet.
Source: oregon.gov
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Reaction distance is the ground covered during which part of a stop?
Show answer
Answer C: From the decision to brake until the foot has actually pressed the pedal down
Reaction distance covers the driver moving the foot to the pedal, which is normally taken as about three quarters of a second.
Source: oregon.gov
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Which parts of total stopping distance are not improved at all by having the brakes in perfect condition?
Show answer
Answer D: Perception distance and reaction distance, because they are over before the brakes act
The vehicle covers both of those distances before any braking has begun, so nothing about the condition of the brakes can shorten them.
Source: oregon.gov
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The primary circuit of a typical dual air system fails while you are driving. Which service brakes does the pedal still control?
Show answer
Answer A: The front axle brakes, which the secondary circuit normally supplies
Each circuit serves its own axles, so losing the primary side leaves the pedal working the front brakes through the secondary side.
Source: oregon.gov
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One circuit of your dual air system has failed. What in the cab tells you which of the two it was?
Show answer
Answer B: The two gauges, or the two needles, since only the failed circuit loses its reading
A dual system shows both pressures separately, so the reading that has collapsed identifies the circuit that is losing its air.
Source: oregon.gov
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A loaded trailer is left parked with its spring brakes applied for a week. What is holding it?
Show answer
Answer C: The coil springs in the chambers, which need no air at all to stay applied
Air is what holds a spring brake off, so once the air has gone the spring keeps the brake applied for as long as the vehicle stands there.
Source: oregon.gov
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You push the parking brake knob in and the spring brakes stay applied. What is the most likely reason?
Show answer
Answer B: System pressure has not yet been rebuilt high enough to compress the springs
It takes a good deal of pressure to push the springs back, so the brakes stay on until the compressor has built enough air to do it.
Source: oregon.gov
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The spring brakes on one axle will not release even though the system is fully charged. What must you not do?
Show answer
Answer C: Pull away and drag the vehicle along with those brakes still applied
Dragging brakes overheat within a very short distance and can set the wheel end on fire, so the vehicle stays where it is until the fault is found.
Source: oregon.gov
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What does it mean to cage a spring brake?
Show answer
Answer D: To wind in a bolt that compresses the spring mechanically so the brake releases without air
The caging bolt takes the place of the air pressure, which is how a spring brake is released on a vehicle that has no air.
Source: oregon.gov
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You have caged the spring brakes on an axle so that the vehicle can be towed. What have you given up?
Show answer
Answer A: The parking and emergency braking on that axle, which now holds nothing
A caged chamber cannot apply its spring, so the vehicle has to be secured by other means and moved only for repair or for towing.
Source: oregon.gov
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How is applied push rod stroke measured properly?
Show answer
Answer B: Mark the rod with the brakes released, apply about 90 to 100 psi and measure how far the mark moved
What counts is how far the rod travels under a full application, which is why the rod is marked at rest and then measured again with the brakes on.
Source: oregon.gov
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What decides how much push rod stroke is too much on a given wheel?
Show answer
Answer C: The readjustment limit published for that size and type of brake chamber
Chambers come in different sizes with different amounts of available travel, so each type carries its own readjustment limit rather than one universal number.
Source: ecfr.gov
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Air-braked vehicles built since the mid nineteen nineties carry a brake adjustment indicator. What is it for?
Show answer
Answer D: It shows that push rod stroke has passed the limit without taking the brake apart
The indicator makes over-stroke visible from outside during an inspection, so a brake that is out of adjustment can be found quickly.
Source: ecfr.gov
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When does an automatic slack adjuster actually take up slack?
Show answer
Answer A: During firm brake applications, when the rod travels far enough to work the mechanism
The adjuster senses excess travel during an application, so a day of gentle driving with light applications can leave it with nothing to work on.
Source: oregon.gov
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Why can an automatic slack adjuster still end up out of adjustment?
Show answer
Answer B: Because its mechanism can seize or wear, and worn parts elsewhere add stroke it cannot take up
The adjuster is a mechanical device that can fail like any other, and wear in the camshaft and its bushings adds travel it was never meant to absorb.
Source: oregon.gov
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What do federal rules require of the brakes on a commercial vehicle at all times?
Show answer
Answer C: That all of them are operable, including those on any unit being towed
There is no allowance for a brake that has been shut off or left inoperative, and that includes every brake on a trailer.
Source: ecfr.gov
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What do S-cam, wedge and air disc brakes all have in common?
Show answer
Answer D: All three are applied by a push rod driven by air pressure in a brake chamber
The chamber and the push rod are the same in each design, and only the way that rod movement is turned into friction differs.
Source: oregon.gov
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How are wedge brakes sometimes arranged at a single wheel?
Show answer
Answer A: With a brake chamber at each end of the shoes, pushing a wedge in at both ends
A wedge brake may use one chamber and one wedge, or a chamber and wedge at each end so that both ends of the shoes are spread.
Source: oregon.gov
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Where does the energy of a moving truck go when the service brakes slow it down?
Show answer
Answer B: It becomes heat in the drums and the linings
Friction brakes work by turning motion into heat, and everything that troubles a driver on a grade follows from where that heat has to go.
Source: oregon.gov
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Why do the brakes get so much hotter on a long grade than during one hard stop from the same speed?
Show answer
Answer C: Because gravity keeps feeding energy in, so heat is added without a chance to cool
A single stop puts in a fixed amount of heat and then ends, while a grade goes on adding heat for as long as the descent lasts.
Source: oregon.gov
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Two identical trucks descend the same grade at the same speed, one loaded and one empty. What is the difference at the brakes?
Show answer
Answer D: The loaded one puts far more heat into its brakes and will fade sooner
The brakes have to absorb the energy of everything being carried, so a heavy load means more heat and a lower safe speed for the descent.
Source: oregon.gov
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Brakes that faded on a grade are allowed to cool at the bottom. What can the driver expect?
Show answer
Answer A: Much of the braking returns as they cool, though the linings may have been damaged
Fade is caused by heat, so cooling restores most of the performance, but a lining that has been badly overheated is still likely to need replacing.
Source: oregon.gov
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Part way down a grade you see smoke coming from a wheel and smell burning. What should you do?
Show answer
Answer B: Stop at the first safe place and let the brakes cool before going on
Smoke and a burning smell mean the brakes are far too hot, and going on risks losing the braking altogether or starting a wheel fire.
Source: oregon.gov
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Drivers were once told to go down a hill in the same gear they would use to climb it. Why does that no longer hold for many trucks?
Show answer
Answer C: Because modern engines and drivelines have less friction, so a lower gear is often needed
Improved efficiency means less natural drag, so a newer vehicle often has to be one or more gears lower than the old rule would suggest.
Source: oregon.gov
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When is the braking effect of the engine at its greatest?
Show answer
Answer D: When the engine is near its governed rpm and the transmission is in a low gear
Engine braking depends on engine speed, so a low gear that keeps the revs high on the way down gives the most retardation.
Source: oregon.gov
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What decides the safe speed for a particular downgrade?
Show answer
Answer A: The weight of the load, the length and steepness of the grade, the surface and the weather
There is no single number, and the driver has to weigh how much is being carried against how far and how steeply the road drops.
Source: oregon.gov
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Using snub braking you find you have to brake again almost as soon as you release. What does that tell you?
Show answer
Answer B: The gear you chose is too high, so the engine is not holding the vehicle back
Snubbing works when the engine holds most of the speed between applications, so needing the brakes again at once means the gear is not doing its share.
Source: oregon.gov
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What does the federal rule require of the low air pressure warning on an air-braked vehicle?
Show answer
Answer C: That it is something other than the pressure gauge and gives a continuous warning
A gauge that the driver has to remember to look at does not count, so the rule calls for a separate signal that keeps warning until pressure is back up.
Source: ecfr.gov
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What is controlled braking in an emergency?
Show answer
Answer D: Applying the brakes as hard as you can without locking the wheels, steering very little
Controlled braking keeps the wheels rolling so that steering is retained, which is why the wheel is moved as little as possible while it is done.
Source: oregon.gov
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In stab braking, why must you wait after releasing before you press the pedal again?
Show answer
Answer A: The wheels can take up to a second to start rolling, and braking sooner just locks them
The whole point of the release is to get the wheels rolling again, and reapplying before they do simply leaves the vehicle sliding.
Source: oregon.gov
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You brake hard in an air-braked truck with antilock brakes and feel the brakes pulsing under your foot. What should you do?
Show answer
Answer B: Keep the pedal pressed down and steer, because the system is doing its work
The pulsing is the antilock system releasing and reapplying at each wheel, and it can only work while the driver keeps the pedal down.
Source: oregon.gov
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What should a driver never expect an antilock braking system to provide?
Show answer
Answer C: A reason to drive faster or follow more closely than without it
Antilock keeps the wheels rolling in a hard stop, but it does not shorten the distance the vehicle needs or excuse a smaller following gap.
Source: oregon.gov
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During the air brake check you fan the pressure down with the engine off. In what order should the two events happen?
Show answer
Answer D: The low air warning comes on first, and the parking brake knob pops out later
The warning is set well above the pressure at which the springs apply, so it always appears first and gives the driver time to get off the road.
Source: oregon.gov
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Why are the wheels chocked before the air brake check begins?
Show answer
Answer A: Because the parking brake has to be released for part of the check
The leak test and the fan down are both done with the brakes released, so something else has to keep the vehicle from moving.
Source: oregon.gov
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Why is the static leak check made with the system fully charged and the parking brake released?
Show answer
Answer C: Because the whole system is then under pressure, so a leak anywhere in it will show
With the brakes released and the tanks full, every part of the system is pressurized, so the rate the gauge falls measures the true leakage.
Source: oregon.gov
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The parking brake knob has popped out during the fan down. What is the next step of the check?
Show answer
Answer C: Start the engine, let pressure build back up and time the build-up rate
Once the springs have proved that they apply on their own, the engine is restarted so the compressor can be timed as it refills the system.
Source: oregon.gov
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Why is the low speed service brake check left until the end of the air brake check?
Show answer
Answer D: Because it is the only step that moves the vehicle, so everything else is proved first
Every earlier step is done standing still, and the vehicle only moves once the warning, the springs, the leakage and the parking brake have all checked out.
Source: oregon.gov